Egg carton making machines use waste paper to make the cartons. They can make 6-shell, 12-shell, and even 30-shell crates, depending on the type of carton you want. The best part about egg carton machines is that you can customize them as per your requirements. These machines use an automatic pulp molding system that makes them safer and easier to operate.
Most countries have a steady demand for egg cartons throughout the year. Investing in an egg carton machine can work wonders for your business as you can sell them at affordable costs and make significant profits in the long run. The machines can make approximately 800 to 6500 cartons in an hour. Imagine the profit you can make if you start a business of making egg cartons.
These machines use paper-made products, used paper trays, cardboards, trimmed paper, newspaper, packaging paper, book, magazine, and notebooks as ingredients. As already mentioned, they can make 6-shell, 12-shell, 18-shell, and 30-shell egg cartons in every batch.
Manufacturing process of egg cartons
The manufacturing process of egg cartons is similar to egg trays. It goes through four stages: pulping of the ingredients, molding them into proper shapes, drying the cartons, and packing them properly.
You need to first put the waste paper into the pulping chamber, where a hydraulic pulper mashes the paper using water. A pulp refiner separates solid particles from the pulp so that they don’t deteriorate the quality of the cartons. The pulper sends the pulp into the formation chamber. A molding equipment first presses the pulp properly and gives shape to the egg cartons with the help of an air compressor.
The transfer mold and vacuum pump ensure that the pulp doesn’t contain too much moisture. This helps in giving shape to the carton. You can try out different molds according to your requirements. Most egg carton machines provide a standard mold that you can use while making the cartons. You can additionally buy other molds if you want to produce different types of cartons for your customers. Get in touch with the pulp molding machine manufacturers here.
In the next step, the egg cartons go into the drying chamber. The drying chamber can dry hundreds of cartons in one batch. But make sure you buy a machine that comes with an in-built drying chamber. Some of the manual machines don’t have this feature. You may need to dry the cartons under the sun, which is not a suitable way.
Essential parts of an egg carton machine
Some of the essential parts of an egg carton machine are as follows: https://www.bestongroup.com/.
• Pulp refiner
• Hydraulic pulper
• Air compressor
• Pulp molding machine
• Vacuum pump
• Packer
• Dryer
A few of these parts are optional, such as packer and dryer. You can buy them separately if you want to invest in a manual egg carton making machine. Small businesses that don’t have the money to buy an advanced machine can go for the small machines that don’t have drying lines. You will have to dry the cartons under the sun. Alternatively, the fully automatic models come with a metal or brick dryer that dries multiple cartons simultaneously.