A charcoal making machine uses pyrolyzing method to turn biomass waste materials into charcoal. The charcoal-making process requires an oxygen-free atmosphere and extremely high temperature. This charcoal making machine needs raw materials like biomass, such as palm shell, sugarcane bagasse, peanut shell, olive shell, sawdust, coconut shell, rice husk, bamboo, and wood, sorted MSW, and sewage sludge. The charcoal produced finds its way into the agricultural, iron, ceramic, and steel industry. Millions of people in rural areas also use charcoal as fuel to cook food.
How does charcoal making machine work?
This machine consists of two crucial parts: transmission mechanism and briquetting device. The motor’s output shaft connects to the reducer’s input shaft. On the other hand, the speed reducer’s output shaft remains close to the main driving chain wheel. This allows the small passive sprocket to attach with the briquetting device’s input shaft.
The charcoal-making process has two parts: first involving pressing biomass wood materials into small briquettes. And second, charring the biomass briquettes in a charring kiln. Click here to know more on bamboo charcoal making machine.
Step 1
A hammer mill or wood crusher crushes the raw materials into powder or 3 to 5mm pieces. It helps them burn evenly in the next step.
Step 2
A dryer dries the crushed raw materials so that they hardly contain any moisture. However, different raw materials may have different moisture requirements. It’s best to talk to the machine manufacturer or talk to specialists before making your first batch.
Next, use the briquetting machine to convert the raw materials into stick briquettes. The biomass briquette’s surface gets carbonized during the briquetting process. Make sure you maintain the high temperature and high pressure throughout this step. The interior parts don’t get carbonized completely during the briquetting process. That’s why many people call stick briquettes as biomass briquettes. More information on biochar production equipment price here.
Step 4
In the penultimate stage, the biomass charcoal briquettes get carbonized to become final charcoal briquettes. The charcoal making machine has a charcoal kiln that helps to accomplish this transition. Many factories use a carbonization furnace, but the machine has a similar setting in a small space.
The charcoal kiln carbonizes the biomass briquettes thoroughly while the furnace carbonizes the crushed biomass raw materials. This means you can use the machine to carbonize raw materials, even while making a wood charcoal briquette line. The carbonization furnace setting chars the final charcoal to make it ready for use.
Step 5
The finished charcoal briquettes go through an extensive packing process. You will see them being used in various industries once they come out as finished briquettes.
Features of charcoal making machine
Here are a few features to look out for before buying a charcoal producing machine:
• Low operating cost and high thermal efficiency.
• High calorific value of the gas.
• Pollution-free charcoal making system.
• Use of cheap raw materials.
• Continuous working pattern.
This type of coconut shell charcoal making machine can produce tons of finished charcoal briquettes every day. You can buy a machine according to the quantity of charcoal you need to produce daily.